Wheat corn flakes making machine/extruder cereal corn flakes production plant
Product introduction of Corn Flake Production Line:
Corn Flake Production Line use corn flour and other cereals as main material, through mixing, extruding, flaking, drying, baking, coating and cooling, to get crispy flakes. It always service as breakfast cereal mixed with milk. This production system can also make other shapes of cereal such as rings, balls, curls etc.
Corn flakes processing line can produce breakfast cereal which is one kind of nutritional convenient food which is produced by this process line, using grist as basic material, with different shapes, such as granule, flake, animal, etc. One outstanding characteristic of the breakfast cereals is that it contains abundant compound carbohydrates and dietary fibre, strengthens lots of microelements, such as vitamin and mineral, and also can be added with cocoa and sugar, like honey and maltose. It can be drunk directly after mixed into coffee, millk, yoghourt or functional drink. Children can eat breakfast cereal as sweet crispy snack.
| NO. |
Name |
Brief Introduction |
| 1 |
Raw material |
Corn, Rice, Wheat, Oat, Barley Flour |
| 2 |
Basic Recipe |
Grist Powder; Sugar; Coco; Cheese; Water |
| 3 |
Processing flow |
Mixing System; Extrusion System; Flaking System; Drying System; Flavoring System; Drying System; Packing System |
| 4 |
Equipment involved |
Mixer; Screw Elevator; Double Screw Extruder; Air Conveyor; Roller Dryer; Tablet Machine; Air Conveyor; Dryer; Hoister; Vibrator;
Hot Air Dryer; Flavoring System; Dryer With Cooler. |
| 5 |
Final products |
Variety Shapes Are Available For Ball, Tube, Stick, Ring, Fruit Loop, Star, Wheel And Flower And Heart Shape By Adjusting The Mould In The Extruder; Corn Flakes; Cereal Snacks |
| 6 |
Machine material |
Stainless Steel 304 Or As Customer's Request |
Main Technical Parameters of Corn Flake Production Line
| Model |
DH70 |
DH75 |
DH80 |
| Installed power |
60kw |
78kw |
85kw |
| Real power |
45kw |
55kw |
68kw |
| Capacity |
100-120kg/h |
200-240kg/h |
300-500kg/h |
| Dimension |
38000*1200*2200mm |
41000*1500*2200mm |
43000*3500*4300mm |
FLOW CHART OF CORN FLAKE PRODUCTION LINE
Mixer---Screw conveyor---Twin screw extruder---Vibrating feeder---Drum type dryer---Air conveyor---Flaking machine---Air conveyor---Dryer---Hoister---Vibrating feeder---High temperature inflated line oven---Flavoring line---Dryer--- Cooling machine.
Machine Features of Corn Flake Production Line
1. Mixer : Make the corn residue or corn flour added to a nutritional additive and mixing a proportion of water uniformly.
2. Screw conveyor : Marinated raw material fed to the extruder feed hopper.
3. Double screw extruder: The material in the feed hopper into the extrusion system, to produce small spherical particles.
4. Vibrating feeder: Dispersed particles, to avoid overlap pressed together into a flaking machine.
5. Air conveyor: Transported the particles into the flaking machine.
6. Flaking machine: Flaking the corn ball to raw corn flakes.
7. Air conveyor: Transfer the corn flakes to the baking oven.
8. Mutil-layer oven: Oven mostly is toaster, temperature between 0-200 degrees, self-regulation through the control cabinet,internal stainless steel double mesh bag, baking time may be adjusted according to the speed, remove the water.
What products can our corn flakes production line make?
THE ADVANTAGES OF CORNFLAKES EXTRUDER MACHINE:
| 1 |
Series of twin screw extruder consists of feeding system, extrusion system, rotary cutting system, heating system, driving system and control system, frequency control, high degree of automation, smooth operation, long service life. |
| 2 |
The screw of twin screw extruder are made of the alloy steel and special craft, durably usage, high pressure, the screw life is longer. |
| 3 |
Self cleaning, when stopping, it can be cleaned without disassembling. |
| 4 |
Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise. |
OUR SERVICE BEFORE AND AFTER PURCHASE
We provide customers with complete installation and operation manuals in English or other languages required by customers. Customers can use the same equipment to install and operate the machine.
If necessary, we can send our technicians to the customer to install the machine and charge a fee.
Our professional and technical personnel can install the machine and conduct trial production according to customer requirements.
Technicians can train operators to operate the machine at the customer site, and they will also train them to solve all problems so that they can easily manage everything without any problems in the future.
After installation, customers can ask us for help at any time through any of the following methods:
1. Call our technicians for telephone advice.
2. Get the solution by email by sending us an email.
3. Chat with our technicians in real time to get online help.
4. If necessary, invite our technical staff to the customer for troubleshooting.
COMPANY INTRODUCTION
Welcome to Visit US
1. We are real factory located at Jinan- can provide you best cost price.
2. More than 15 years experience at the food machinery field.
3. A sound management system that controls every aspect of machine production.
4. 22 engineers with more than 8 years of work experience provide 24 hours a day service.
5. We are the largest food processing machinery manufacturer in Jinan. Our main products are: pet food machinery, snack machinery, fruit and vegetable cleaning and processing machinery, biscuit machinery, instant noodle machinery, pasta processing machinery, etc.!
We have obtained many certificates, including CE ISO SGS and many patent certificates. We have a comprehensive manufacturing plan to provide equipment and systems for customers in extrusion and snack food processing machinery and related industries.
We can provide individual equipment items or complete factory layouts and production lines, which are customized to meet customer requirements.
Full-function departments: R&D department, technical design team, manufacturing team, inspection team, after-sales service team.
Our company has already exported countries
Asia {Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan}
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North & South America { Canada, Brazil, Bolivia }Oceania { New Zealand}
Package & Delivery
1. Packaging Specification
Outside Package: Wooden Packing as Export and Standard.
Inner Package: Stretch Film
2. Delivery time: 5-10days after received 40% of the whole payment.
3. About Shipping
We can be responsible for the shipping, of course, we can also accept and cooperate with your agent if you have shipping forwarder in China.
FAQ:
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 20-30 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
30% is paid by T/T as the down payment, 70% is paid by T/T before shipment
Q: Guarantee?
Within 12 months
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