Automated Multi-Layer Snack Production System High-Capacity Filled Puffing Food Line Integrated Puffing Snack Manufacturing Machine

Product Description

Automated Multi-Layer Snack Production System High-Capacity Filled Puffing Food Line Integrated Puffing Snack Manufacturing Machine

Product Description

The filled puffing production line is an advanced, automated system designed for high-efficiency manufacturing of layered snack products. It integrates precision extrusion, filling, and shaping technologies to create consistent, high-quality snacks with uniform texture and flavor distribution. According to industry standards, modern lines can achieve production speeds of up to 1,000 kg/h while maintaining strict hygiene and safety protocols. The system is energy-efficient, reducing operational costs by up to 20% compared to traditional methods, and is adaptable to various recipes, making it ideal for producing a wide range of innovative filled puffing snacks.

Flow Chart

 Mixer → Screw Conveyor → twin Screw Extruder → Core Filler → Shaper → Hoister → Oven  → Flavoring Line

Equipment

Mixer	Rotate the stirring shaft at high speed through the motor, so that the raw materials in the barrel are fully mixed and evenly.
Twin Screw Extruder	Twin Screw is two screw, mostly named after the screw diameter. Screw Extruder has advanced die and cutting system, and give processors an entirely new set of templates to create its innovative shapes. Automatic lubrication system can lower down power consumption and prolong the life.
Core Filler	The core filling material is stirred in the tube, and then the core filling material is injected into the Screw Extruder.
Shaper	Mold the product into different shapes.
Multi-layer Oven	The oven is a multi -layer circulating drying box, which has good thermal insulation and efficient energy saving. Multi -layer tape dryers are composed of major components such as mesh belts, feeders, drying bodys, mesh bands, heating devices, circulating fans, and damp fans.
Hoister	Used to transport the Corn Filling/Inflating Snacks from the oven into the next device. Usually a food -grade PVC upgrade.
Flavoring Line	The product comes out of the oven to the Hoister, enter the drum, spray the oil to the product, and roll and stir in the drum to ensure that the surface of the product has oil.
Packaging machine	Pack Corn Filling/Inflating Snacks and beautify the product etc.

 

Parameter

Model	Installed Power (KW)	Power Consumption (kw)	Capacity (kg/h)	Dimension (m)
LY65 processing line	80kw	55kw	120-150kg/h	21*1.2*2.2
LY70 processing line	115kw	95kw	200-250kg/h	23*1.5*2.2
LY85 processing line	170kw	140kw	500-700kg/h	28*3.5*2.2
LY95 processing line	230kw	164kw	800-1000kg/h	29*2.5*3.5

Application

The core filling/inflating snacks production line is a complete set of equipment that includes various machines and processes for producing a range of snacks. Here are some of the applications of the core filling/inflating snacks production line:

1.Snack food manufacturing: The production line can be used to manufacture a variety of snack products, such as potato chips, corn curls, rice crackers, biscuits, and wafers, with different shapes, sizes, and fillings.
2.Food industry: The core filling/inflating snacks production line is a crucial part of the food industry, as it can be used to produce snacks on a large scale, making it easier to meet market demands.
3.Catering industry: The snacks produced by the production line can be served as part of catering services in various events such as weddings, parties, and conferences.
4.Retail industry: The snacks produced by the production line can be sold in retail outlets, such as supermarkets, convenience stores, and vending machines.
5.Export industry: The production line can be used to produce snacks for export to different countries, thereby expanding the market and generating revenue for the manufacturers.

Overall, the core filling/inflating snacks production line has numerous applications in the food industry and other related industries. It is an essential piece of equipment that helps to produce high-quality and delicious snacks that are popular with consumers around the world.
 

Advantages

Advantage Of Core Filling/Inflating Snacks Process Line

1. Versatility: The core filling/inflating snacks process line can produce a wide range of snacks, including core-filled snacks, multi-textured snacks, and puffed snacks. This versatility allows for a greater variety of products and can help manufacturers appeal to a wider range of consumers.

1. Cost-effectiveness: The core filling/inflating snacks process line is designed to be highly efficient and can produce a large volume of snacks in a short amount of time. The core filling/inflating snacks process line can help manufacturers increase their production while reducing costs.

1. Increased product shelf-life: Core-filled/inflated snacks have a longer shelf life compared to other types of snacks, which makes them more convenient for consumers and easier to distribute for manufacturers.

1. Healthier snack options: Many core-filled/inflated snacks are made from healthier ingredients, such as whole grains and legumes. The core filling/inflating snacks process line makes them a more nutritious snack option compared to other types of snacks, which can be high in fat and sugar.

1. Enhanced taste and texture: The process of core filling/inflating snacks can help create a unique taste and texture that is difficult to achieve with other types of snacks. The core filling/inflating snacks process line can make them more appealing to consumers and help manufacturers differentiate their products in a competitive market.

Company Profile

We are a reliable factory located in the beautiful spring city of Jinan, China.
We have a complete management system ISO9001
We are the largest food processing machinery manufacturer in Jinan, the main products: pet food machinery, puffed snack food machinery, fruit and vegetable cleaning and processing machinery, biscuit machinery, instant noodle machinery, pasta machinery, etc. food processing machinery manufacturers.
More than 20 engineers have more than 8 years of work experience and have traveled to more than 50 countries and regions.
Provide 24-hour telephone mail service to provide you with timely and feasible solutions and better after-sales service.