Commerical Use Automatic Conrflakes Making Machine to Produce Perfect Cornflakes

Product Description

Commerical Use Automatic Conrflakes Making Machine to Produce Perfect Cornflakes

Start Making Breakfast Cereals That People Love

Corn flakes are a breakfast favorite around the world. Crispy, light, and nutritious, they're enjoyed by children and adults alike. Whether eaten with milk, yogurt, or as a snack, corn flakes have a stable market that continues to grow.

If you're looking to enter this market or expand your production, our Instant Corn Flakes Production Line gives you everything you need. With an output of 100-120 kg per hour, this complete line turns raw corn into crispy, golden flakes ready for packaging.

How the Production Line Works

Making corn flakes is a step-by-step process. Each machine plays an important role in creating the final product. Here's how it works:

Flour Mixer → Screw Conveyor → Twin-Screw Extruder → Vibrating Cooler → Air Conveyor → Flake Machine → Air Conveyor → Three-Layer Dryer → Hoister → Vibrating Feeder → Hot Air Roaster

Optional for sugar-coated corn flakes:
Melting Sugar Jar → Sugar Coating System → Extended Dryer → Cooling Conveyor
Each Machine: What It Does and Why It Matters
Table 1: Equipment Functions and Features

Equipment	What It Does	Key Features
Flour Mixer	Mixes corn flour, water, and additives evenly	25kg/batch capacity; stainless steel food contact parts; good seal prevents leaks
Screw Conveyor	Moves mixed powder to extruder	Suitable for powders; enclosed design; constant feeding speed
Twin-Screw Extruder	Cooks and shapes the raw material into pellets	65mm screw diameter; 30KW main motor; frequency control for speed adjustment; alloy screws for long life; cooling system included
Vibrating Cooler	Cools and separates extruded pellets	2 cooling fans; vibration separates product; prevents sticking
Air Conveyor (2 sets)	Transfers product between machines	Gentle handling; stainless steel construction; 0.75KW power
Flake Machine	Flattens pellets into thin flakes	22KW roller power; 400mm roller diameter; nickel-chromium-molybdenum alloy rollers for durability
Three-Layer Dryer	Removes moisture from flakes	3-layer design; 36KW heating power; adjustable temperature and speed; even drying
Hoister	Lifts flakes to roaster	Food-grade PVC belt; gentle lifting; constant speed
Vibrating Feeder	Spreads flakes evenly before roasting	Even distribution; prevents clumping
Hot Air Roaster	Toasts flakes to crispy, golden perfection	90KW heating power; up to 300°C; gives flakes their signature crunch and color

Two Production Options: Choose What Fits Your Market
Table 2: Production Line Configurations
 

Configuration	Included Equipment	Final Product
Standard Line	Mixer → Conveyor → Extruder → Cooler → Air Conveyor → Flake Machine → Air Conveyor → Dryer → Hoister → Feeder → Roaster	Plain corn flakes (no sugar coating)
Sugar-Coated Line	All standard equipment + Sugar Jar + Sugar Coating System + Extended Dryer + Cooling Conveyor	Sweet, sugar-coated corn flakes

What Makes This Corn Flakes Line Stand Out?

1. Twin-Screw Extruder with Cooling System

The extruder is the heart of the line. It cooks the raw material under controlled temperature and pressure, then shapes it into pellets. The cooling system prevents overheating, ensuring consistent quality. The screws are made of 38CrMoAi alloy-strong, wear-resistant, and built to last.

2. High-Quality Flaking Rollers

The flake machine uses 400mm diameter rollers made of nickel-chromium-molybdenum alloy. These rollers are hard, durable, and resist wear. They flatten the pellets into thin, even flakes-the key to that perfect corn flake texture.

3. Precise Roasting for Perfect Crunch

The hot air roaster toasts the flakes at temperatures up to 300°C. This gives them their golden color, crispy texture, and that familiar corn flake taste. Temperature and speed are adjustable, so you can control the final result.

4. Optional Sugar Coating for Premium Products

Want to make sweet corn flakes? Add the sugar coating system. It melts sugar, applies it evenly to the flakes, then dries and cools them. This gives you a higher-value product for premium markets.

5. Built with Food Safety in Mind

All parts that come into contact with food are made of stainless steel SS304. This means easy cleaning, no rust, and full compliance with food safety standards.
Advantages of the Whole Line

Advantage	Why It Matters
Complete Solution	One supplier for everything-from mixer to roaster. No need to source from multiple companies.
Easy Operation	Simple controls, clear instructions. Your operators can learn quickly.
Flexible Production	Make plain flakes or sugar-coated flakes with the same line. Add optional equipment when you're ready.
Consistent Quality	Automated process means every batch looks and tastes the same.
Energy Efficient	Designed to use less power while maintaining high output.
Durable Construction	Stainless steel and alloy components mean years of reliable operation.

What Raw Materials Can You Use?

The line works with a variety of grains:

• Corn flour (main ingredient)

• Rice flour

• Wheat flour

• Oats

• Mixed grains

You can also add vitamins and minerals to create fortified breakfast cereals.

Why Choose Loyal for Your Corn Flakes Line?

20+ Years of Experience

We've been building food processing equipment since 2002. That's over 20 years of learning, improving, and perfecting our machines.

150+ Countries Served

Our equipment runs in factories across Asia, Africa, Europe, and the Americas. We understand what manufacturers need to succeed.

40+ Technology Patents

We don't just build machines-we develop new technologies. Our patents mean you're getting equipment that's been tested and proven.

CE and ISO Certified

Our lines meet international quality and safety standards. You can trust that your equipment is built right.

One-Year Warranty

We stand behind our machines. If something goes wrong in the first year, we've got you covered.

Installation and Training Support

We send engineers to your factory for installation and training. They'll stay 7-10 days to make sure your team is comfortable with the equipment.

Spare Parts Included

Every line comes with a set of spare parts-heating circles, cutters, belts, sensors, and tools. You're ready for routine maintenance from day one.