Industrial Corn Flakes Making Machine Breakfast Cereal Extrusion Plant Cornflakes Processing Line

• Customization: Available
• After-sales Service: Seller Send Engineer for Installation
• Warranty: One Year
• Model NO.: GY-65
• Certification: CE, MET, SA8000, ISO9001
• Power Source: Electric
• Process: Thermal Processing
• Automatic Grade: Automatic
• Application: Chips, Corn Flakes
• Customized: Customized
• Raw Material: Corn
• Machine Warranty: 1 Year
• Need Worker: 2-3 Workers
• Name: Corn Flakes Extruder Processing Line
• Key Words: Corn Flakes
• Capacity: 100-150g/H 200-250kg/H 300-500kg/H 300-500kg/H
• Voltage: 380V, 50Hz, 3phases (Adjustable)
• Power: 185kw
• Condition: New
• Function: Fully Automatic
• Main Machine: Twin Screw Extruder
• Control System: PLC
• Machinery Test Report: Provided
• Installation: Engineer Guide
• Advantage: Low Consumption High Efficiency
• Transport Package: Film&Wooden Box Packing
• Specification: 2.5m*1.2*1.5m
• Trademark: GY-65, GY-70
• Origin: China
• HS Code: 843880000
• Production Capacity: 25sets/Month

Product Description

Industrial Corn Flakes Making Machine Breakfast Cereal Extrusion Plant Cornflakes Processing Line

 

Introduction

In today's fast-paced life, people's demand for breakfast is increasingly inclined towards convenient, fast and nutritious food. Corn flakes, as a classic breakfast cereal, are deeply loved by consumers for their good taste, rich nutritional value and convenient way of eating. Corn flakes can not only be eaten directly, but also can be paired with other ingredients such as milk and fruit to create a variety of breakfast options. This article will introduce the production technology, main production equipment and production process of corn flakes in detail, aiming to provide a comprehensive reference for relevant practitioners, helping them to better understand the key links of corn flakes production, thereby optimizing the production process and improving product quality and production efficiency.

 

Components of the line

The production of corn flakes is inseparable from a series of advanced production equipment. The performance and quality of these equipment directly affect the production efficiency and product quality of corn flakes. The following is an introduction to the main equipment commonly used in corn flake production and its functions:

The mixer is the first process equipment in corn flakes production. Its main function is to drive the stirring shaft to rotate at high speed through the motor to fully mix the raw materials in the barrel. The stirring shaft of the mixer is close to the barrel wall, which can effectively reduce the accumulation of materials and ensure the uniform mixing of raw materials. In addition, the mixer is also equipped with a funnel for adding liquid raw materials, such as water, oil, etc., to avoid dust pollution during the mixing process.

 

The screw conveyor is mainly used to convey the raw materials mixed by the powder mixer to the twin-screw extruder. The internal spiral design can effectively prevent the accumulation of materials during the conveying process and ensure the smooth conveying of materials. The hopper of the screw conveyor is connected to the outlet of the powder mixer, which realizes the seamless connection of the raw materials and improves the production efficiency.

 

The twin-screw extruder is one of the core equipment for corn flakes production. It is divided into various models according to the different screw diameters, such as 65, 70, 75, 80, 95, etc. The twin-screw extruder consists of a feeding system, an extrusion system, a rotary cutting system, a heating system, a lubrication system, a control system and a cooling system. Its main function is to extrude the raw materials under high temperature and high pressure conditions, so that the raw materials are fully matured and formed into particles or small balls with a certain shape and size. The control system of the twin-screw extruder is equipped with multiple frequency converters, which can realize the precise adjustment of the rotary cutting speed, screw speed and feeding speed, so as to meet different production needs and improve product quality and production efficiency.

The function of the vibration cooler is to prevent the material coming out of the extruder from sticking together through vibration, and to convey the material to the next device. The vibration frequency and amplitude of the vibration cooler can be adjusted according to the characteristics of the material to ensure that the material maintains good dispersion during the cooling process and avoid the degradation of product quality due to adhesion.

The drum dryer is mainly used for pre-drying of materials. Its function is to remove part of the moisture of the materials first and reduce the adhesion of the materials through the tumbling action of the drum. The dried materials enter the tablet press through the air conveyor to prepare for the tableting process. There are many heating methods for the drum dryer, such as electric heating, fuel gas heating and steam heating, etc. Customers can choose according to local energy costs and actual conditions.

The tablet press is a unique device in corn flakes production. It presses the extruded puffed balls into thin flakes through extrusion. The tablet thickness of the tablet press can be adjusted according to production requirements to ensure that the corn flakes have uniform thickness and good flatness. The corn flakes after tableting have a regular shape, providing an ideal shape foundation for subsequent baking and sugar spraying processes.

 

Layout

For the corn flakes production line, we can refer to this overview diagram

Parameter

Model	GY65	GY70	GY75
Installed power	130kw	150kw	180kw
Real power	80kw	110kw	140kw
Capacity	100-120kg/h	200-240kg/h	300-500kg/h
Dimension	38000*1200*2200mm	41000*1500*2200mm	43000*3500*4300mm

Features

High degree of automation
Modern corn flake production lines have basically achieved automated operations from ingredients, extrusion, puffing, tableting, drying, sugar spraying to finished product packaging.
High production efficiency
The design of the corn flake production line focuses on improving production efficiency. Through reasonable equipment layout and process optimization, it realizes rapid material transportation and processing.
Stable product quality
The real-time monitoring and adjustment of the production process by the automatic control system of the corn flake production process can also timely discover and solve problems that arise in the production process, further improving the stability of product quality.
Rich in nutrition
The main raw material of corn flakes is corn flour, which is rich in nutrients such as carbohydrates, dietary fiber, vitamins and minerals.

Samples

 

Company Profile

We are a reliable factory located in the beautiful spring city of Jinan, China.
We have a complete management system ISO9001
We are the largest food processing machinery manufacturer in Jinan, the main products: pet food machinery, puffed snack food machinery, fruit and vegetable cleaning and processing machinery, biscuit machinery, instant noodle machinery, pasta machinery, etc. food processing machinery manufacturers.
More than 20 engineers have more than 8 years of work experience and have traveled to more than 50 countries and regions.
Provide 24-hour telephone mail service to provide you with timely and feasible solutions and better after-sales service.