Panko Bread Crumb Machine
As a professional bread crumb making machine manufacturer, our bread crumb making machine is designed with good manufacturing technology. The bread crumb making machine uses rice flour and corn flour as raw materials to make delicious and tasty corn flakes crumbs for sale.
How are Japanese panko bread crumbs made?
This Japanese bread crumb processing line integrates a series of advanced processing equipment and technologies, making the bread crumb production process more efficient and automated, ensuring the quality and taste of the product, while inheriting the traditional craftsmanship of Japanese bread crumbs and spreading Japan's excellent food culture to all parts of the world.
Bread crumbs are widely used food additives, mainly used for fried steaks, fried chicken legs and other frying accessories. According to market needs, our company has developed a fully automatic Japanese bread crumb processing line with flour as the main raw material, which is formed into bread, refrigerated at low temperature, crushed, and dried to the finished product. The fully automatic Japanese bread crumb processing line adopts assembly line production from fabric input to crushing and forming, with fewer personnel, and the remaining materials can be reused without waste, which reduces manufacturing costs and improves labor productivity.
Bread crumbs (bread crumb equipment) are the coating layer on the surface of fried food. The purpose is to make the fried food crispy on the outside and tender on the inside, and reduce the loss of raw material water. With the improvement of people's living standards, the demand for foods such as meat steaks, fish steaks, chicken fillets and pumpkin pie is increasing, and the demand for bread crumbs is also increasing. Now, bread crumbs are not only used as a coating layer, but also as a food auxiliary material. Therefore, its application range is expanding day by day.
Advantages comparison
Bread crumbs (bread crumb equipment) can be divided into three categories, European bread crumbs, Japanese bread crumbs and puffed crumbs. European bread crumbs and Japanese bread crumbs are fermented bread crumbs with the unique aroma of fermented food. They are well colored during frying (they can show baked color and golden yellow), not easy to fall off, and the coloring time can be adjusted according to the food raw materials (for example, fried chicken nuggets and fried chicken legs require different frying times, so the coloring time of bread crumbs is also different).
Puffed crumbs are not strictly speaking bread crumbs, but they are similar in appearance. They are poorly colored and easy to fall off during frying. However, due to its simple production process and relatively low cost, it has also been widely used in the market.
European bread crumbs are mainly granular, with a hard and crisp taste, a chewy feel, and an uneven surface. Japanese bread crumbs have a needle-like appearance and a loose taste. Japanese bread crumbs are divided into electrode crumbs and baked crumbs according to different processing methods. Baked crumbs are a traditional production process, but due to the Maillard reaction during baking, the bread crust turns brown, resulting in a lot of waste and high cost in the production of bread crumbs. Now, the most advanced process for producing Japanese bread crumbs is electrode maturation, which is characterized by no brown crust, high efficiency, low energy consumption and high output.
| Compared |
Extruded Puffed Bread Crumbs |
Electrode Japanese Bread Crumbs |
| Raw Materials |
Wheat Flour |
| The Shapes |
Puffed Breadcrumbs Can Be Made In Different Shapes Such As Needle, Granule, And Snowflake Stars. |
Japanese Bread Crumbs Is Mainly Made Of Needle Bran And Granular Bran. |
| Workflow |
Powder Mixing - Extrusion Puffing - Cutting - Lifting - Sieve Bran - Conveying - Drying - (Packaging) |
Screening - Mixing - Primary Fermentation - Pressing - Lumping - Secondary Fermentation - Aging - Primary Cooling - Crushing - Secondary Cooling - Drying - (Packaging) |
| Characteristics |
The Bread Crumbs Making Machine Production Process Of Puffed Bread Bran Is Short And The Cost Is Low. Hard And Crisp Taste, Chewy, Uneven Appearance, More Advantageous In Terms Of Taste, Food Digestion And Nutritional Value |
Electrode Japanese Bread Crumbs Production Cycle Is Long, There Is a Natural Fragrance Of Fermentation, The General Shape Of The Needle, Loose Taste. It Is More Suitable For Frozen Products. |
| Power Consumption |
High Efficiency, High Yield |
Low Energy Consumption |
Japanese Panko electrode-cured bread crumb production line: the perfect fusion of heritage and innovation
In the modern food processing industry, the Japanese Panko electrode cooked bread crumb production line has attracted much attention for its unique technology and efficient production process. This production line combines traditional Japanese bread crumb making technology with modern production technology to provide consumers with high-quality bread crumb products that are crispy and fragrant. The following is the detailed process of this production line:
1. **Powder screening machine**:
The flour is screened at this stage to remove impurities and ensure the purity and quality of the product.
2. **Screw feeder**:
The flour is transported to subsequent processing equipment through the screw feeder to achieve automated continuous production.
3. **Horizontal dough mixer**:
Here flour is mixed and stirred with water, yeast and other ingredients to form a dough.
4. **Face trough lift**:
The prepared dough is transported to the next process through the dough trough lift.
5. **Dough Dividing Machine**:
Divide the dough into appropriately sized pieces in preparation for subsequent processing.
6. **Dough Rounding Machine**:
Round the divided dough pieces into a uniform ball shape.
7. **Shaping machine**:
Shape the rounded dough balls to the desired shape and size.
8. **Mold car and electrode plate**:
Place the shaped dough on the mold cart and put in the electrode plate to maintain the shape.
9. **Fermentation Room**:
Place the mold car containing the dough in the fermentation chamber for fermentation to expand and ferment the dough.
10. **Electrode aging furnace**:
The fermented dough mold enters the electrode curing furnace and is baked in a high-temperature environment to make the bread crumbs golden and crispy.
11. **Bread mold making car**:
The baked bread crumbs are taken out from the mold car and allowed to cool before proceeding to the next step.
12. **Bread drying**:
The baked bread crumbs are naturally dried to make them taste better.
13. **Low temperature cold storage**:
Store the dried bread crumbs in a low-temperature refrigerator to extend its shelf life.
14. **Bread crushing, drying, vibrating square sieve**:
The bread crumbs are crushed and dried, and impurities are removed through a vibrating square sieve to improve product quality.
15. **Metal Detector**:
Conduct metal detection on processed bread crumbs to ensure product safety.
16. **Elevator**:
The bread crumbs that pass the test are sent to the next step.
17. **Quantitative packaging scale**:
Bread crumbs are packaged quantitatively to ensure consistency in product quality and specifications.
18. **Finished product**:
The packaged bread crumb product is the finished product and can be put into the market for sale.
OUR SERVICE & TURNKEY SOLUTION
1. ) Consultation service before, during, and after sales;
2. ) Project planning and design service;
3. ) Debugging of equipment until everything is functional;
4. ) Management of equipments' long distance shipping from seller's factory to the named place by buyer;
5. ) Training of equipment maintenance and operating personally;
6. ) New production techniques and formulas;
7. ) Provide 1 year complete warranty and life-time maintenance service.
COMPANY INTRODUCTION
We are a reliable factory located in the beautiful spring city of Jinan, China.
We have a complete management system ISO9001
We are the largest food processing machinery manufacturer in Jinan, the main products: pet food machinery, puffed and fried bugle snack machinery, fruit and vegetable cleaning and processing machinery, biscuit machinery, cornflakes prodcution line, instant noodle machinery, pasta machinery, etc. food processing machinery manufacturers!
More than 20 engineers have more than 8 years of work experience and have traveled to more than 50 countries and regions.
Provide 24-hour telephone mail service to provide you with timely and feasible solutions and better after-sales service.
We have sold our fried bugle snack plant to below countries:
Asia {Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan}
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North & South America { Canada, Brazil, Bolivia }
Oceania { New Zealand }
ENGINEERS AVAILABLE TO SERVICE MACHINERY OVERSEAS
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free debugging of equipment until everything is functional;
4. Free management of equipments' long distance shipping;
5. Free training of equipment maintenance and operating personally;
6. Free new production techniques and formulas;
7. Provide 1 year complete warranty and lifetime maintenance service.
OUR HONOR
Loyal brand was famous well-known at global and domestic market, and it is sold to more than 50 countries and regions, with ISO system, SGS certificate, 10 CE certificates, and 25 patents on Technology Patent, since then, we keep forward on the quality control, new technology developing and the better customer service.
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How are Japanese panko bread crumbs made?
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