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Corn flakes are a breakfast favorite around the world. Crispy, light, and nutritious, they're enjoyed by children and adults alike. Whether eaten with milk, yogurt, or as a snack, corn flakes have a stable market that continues to grow.
If you're looking to enter this market or expand your production, our Instant Corn Flakes Production Line gives you everything you need. With an output of 100-120 kg per hour, this complete line turns raw corn into crispy, golden flakes ready for packaging.
Making corn flakes is a step-by-step process. Each machine plays an important role in creating the final product. Here's how it works:
Flour Mixer → Screw Conveyor → Twin-Screw Extruder → Vibrating Cooler → Air Conveyor → Flake Machine → Air Conveyor → Three-Layer Dryer → Hoister → Vibrating Feeder → Hot Air Roaster
Optional for sugar-coated corn flakes:
Melting Sugar Jar → Sugar Coating System → Extended Dryer → Cooling ConveyorEach Machine: What It Does and Why It Matters
Table 1: Equipment Functions and Features
| Equipment | What It Does | Key Features |
| Flour Mixer | Mixes corn flour, water, and additives evenly | 25kg/batch capacity; stainless steel food contact parts; good seal prevents leaks |
| Screw Conveyor | Moves mixed powder to extruder | Suitable for powders; enclosed design; constant feeding speed |
| Twin-Screw Extruder | Cooks and shapes the raw material into pellets | 65mm screw diameter; 30KW main motor; frequency control for speed adjustment; alloy screws for long life; cooling system included |
| Vibrating Cooler | Cools and separates extruded pellets | 2 cooling fans; vibration separates product; prevents sticking |
| Air Conveyor (2 sets) | Transfers product between machines | Gentle handling; stainless steel construction; 0.75KW power |
| Flake Machine | Flattens pellets into thin flakes | 22KW roller power; 400mm roller diameter; nickel-chromium-molybdenum alloy rollers for durability |
| Three-Layer Dryer | Removes moisture from flakes | 3-layer design; 36KW heating power; adjustable temperature and speed; even drying |
| Hoister | Lifts flakes to roaster | Food-grade PVC belt; gentle lifting; constant speed |
| Vibrating Feeder | Spreads flakes evenly before roasting | Even distribution; prevents clumping |
| Hot Air Roaster | Toasts flakes to crispy, golden perfection | 90KW heating power; up to 300°C; gives flakes their signature crunch and color |
| Configuration | Included Equipment | Final Product |
| Standard Line | Mixer → Conveyor → Extruder → Cooler → Air Conveyor → Flake Machine → Air Conveyor → Dryer → Hoister → Feeder → Roaster | Plain corn flakes (no sugar coating) |
| Sugar-Coated Line | All standard equipment + Sugar Jar + Sugar Coating System + Extended Dryer + Cooling Conveyor | Sweet, sugar-coated corn flakes |
1. Twin-Screw Extruder with Cooling System
The extruder is the heart of the line. It cooks the raw material under controlled temperature and pressure, then shapes it into pellets. The cooling system prevents overheating, ensuring consistent quality. The screws are made of 38CrMoAi alloy-strong, wear-resistant, and built to last.
2. High-Quality Flaking Rollers
The flake machine uses 400mm diameter rollers made of nickel-chromium-molybdenum alloy. These rollers are hard, durable, and resist wear. They flatten the pellets into thin, even flakes-the key to that perfect corn flake texture.
3. Precise Roasting for Perfect Crunch
The hot air roaster toasts the flakes at temperatures up to 300°C. This gives them their golden color, crispy texture, and that familiar corn flake taste. Temperature and speed are adjustable, so you can control the final result.
4. Optional Sugar Coating for Premium Products
Want to make sweet corn flakes? Add the sugar coating system. It melts sugar, applies it evenly to the flakes, then dries and cools them. This gives you a higher-value product for premium markets.
5. Built with Food Safety in Mind
All parts that come into contact with food are made of stainless steel SS304. This means easy cleaning, no rust, and full compliance with food safety standards.
Advantages of the Whole Line
| Advantage | Why It Matters |
| Complete Solution | One supplier for everything-from mixer to roaster. No need to source from multiple companies. |
| Easy Operation | Simple controls, clear instructions. Your operators can learn quickly. |
| Flexible Production | Make plain flakes or sugar-coated flakes with the same line. Add optional equipment when you're ready. |
| Consistent Quality | Automated process means every batch looks and tastes the same. |
| Energy Efficient | Designed to use less power while maintaining high output. |
| Durable Construction | Stainless steel and alloy components mean years of reliable operation. |
The line works with a variety of grains:
Corn flour (main ingredient)
Rice flour
Wheat flour
Oats
Mixed grains
You can also add vitamins and minerals to create fortified breakfast cereals.
20+ Years of Experience
We've been building food processing equipment since 2002. That's over 20 years of learning, improving, and perfecting our machines.
150+ Countries Served
Our equipment runs in factories across Asia, Africa, Europe, and the Americas. We understand what manufacturers need to succeed.
40+ Technology Patents
We don't just build machines-we develop new technologies. Our patents mean you're getting equipment that's been tested and proven.
CE and ISO Certified
Our lines meet international quality and safety standards. You can trust that your equipment is built right.
One-Year Warranty
We stand behind our machines. If something goes wrong in the first year, we've got you covered.
Installation and Training Support
We send engineers to your factory for installation and training. They'll stay 7-10 days to make sure your team is comfortable with the equipment.
Spare Parts Included
Every line comes with a set of spare parts-heating circles, cutters, belts, sensors, and tools. You're ready for routine maintenance from day one.
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