Energy-Saving Puff Food System Advanced Stuffed Snack Manufacturing Equipment High-Performance Puff Snack Machine

Product Description

Energy-saving Puff Food System Advanced Stuffed Snack Manufacturing Equipment High-performance Puff Snack Machine

Product Description

The puffed snack production line is designed to create a wide range of light and crispy snacks with high efficiency. Utilizing advanced extrusion technology, it processes ingredients under heat and pressure to produce uniform puffed shapes. This automated system includes mixing, shaping, and drying stages, ensuring consistent texture and quality. The line is highly flexible, capable of producing various flavors and snack types to meet consumer preferences. With energy-efficient operations and minimal manual intervention, it offers an economical and scalable solution for large-scale snack production.

Flow Chart

Mixer → Screw Conveyor → twin Screw Extruder → Core Filler → Shaper → Hoister → Oven  → Flavoring Line

Parameter

Model	Installed Power (KW)	Power Consumption (kw)	Capacity (kg/h)	Dimension (m)
GY65 processing line	80kw	55kw	120-150kg/h	21*1.2*2.2
GY70 processing line	115kw	95kw	200-250kg/h	23*1.5*2.2
GY85 processing line	170kw	140kw	500-700kg/h	28*3.5*2.2
GY95 processing line	230kw	164kw	800-1000kg/h	29*2.5*3.5

 

Functions

Mixer	Rotate the stirring shaft at high speed through the motor, so that the raw materials in the barrel are fully mixed and evenly.
Twin Screw Extruder	Twin Screw is two screw, mostly named after the screw diameter. Screw Extruder has advanced die and cutting system, and give processors an entirely new set of templates to create its innovative shapes. Automatic lubrication system can lower down power consumption and prolong the life.
Core Filler	The core filling material is stirred in the tube, and then the core filling material is injected into the Screw Extruder.
Shaper	Mold the product into different shapes.
Multi-layer Oven	The oven is a multi -layer circulating drying box, which has good thermal insulation and efficient energy saving. Multi -layer tape dryers are composed of major components such as mesh belts, feeders, drying bodys, mesh bands, heating devices, circulating fans, and damp fans.
Hoister	Used to transport the Corn Filling/Inflating Snacks from the oven into the next device. Usually a food -grade PVC upgrade.
Flavoring Line	The product comes out of the oven to the Hoister, enter the drum, spray the oil to the product, and roll and stir in the drum to ensure that the surface of the product has oil.
Packaging machine	Pack Corn Filling/Inflating Snacks and beautify the product etc.

 

Our Advantages

Advantage	Description
Cost-Effective	Reduced raw material waste and energy consumption lead to lower production costs.
Flexible Production	Can easily switch between different snack products, offering market adaptability.
High Output	Capable of producing large quantities quickly, meeting high demand.
Low Maintenance	The production line is designed for easy upkeep, reducing downtime.
Enhanced Flavor	The extrusion process enhances the flavor profile, making snacks more appealing.

Features

High Efficiency: Automates processes, reducing production time and labor costs.

Flexibility: Can produce a variety of snack shapes, sizes, and flavors.

Energy-Efficient: Optimizes energy use during extrusion, drying, and cooking stages.

Consistent Quality: Ensures uniform texture and flavor with precise control.

Scalability: Supports both small and large production volumes, adaptable to market demands.

Automation: Reduces manual labor with automated processes for consistency and speed.

Customization: Allows for diverse snack formulations, including various ingredients and textures.

Advanced Technology: Uses state-of-the-art extrusion and drying systems for efficient production.

Minimal Waste: Optimizes ingredient usage and reduces waste during processing.
 

After Sales Service

1. Recipe: The company's after-sales service department can provide free basic recipes or introduce more marketable recipe experts.

2. training: after the installation and commissioning of the equipment can be on-site training of relevant operators, equipment easy to operate.

3. return visit: regular after-sales telephone call back to customers, to help you solve the relevant problems encountered in the use of equipment.

4. maintenance: our company provides quality and inexpensive spare parts to the demand side all year round, and provides equipment upgrades and new product development support, really let you have no worries.

5. Out of warranty maintenance: the company provides free maintenance for equipment damage caused by non-human factors during the warranty period. If the equipment is damaged due to human factors and force majeure, the company will provide maintenance services but charge the relevant fees.
 

Company Profile

We are a reliable factory located in the beautiful spring city of Jinan, China.
We have a complete management system ISO9001.
We are the largest food processing machinery manufacturer in Jinan, the main products: pet food machinery, snack machinery, fruit and vegetable cleaning and processing machinery, biscuit machinery, instant noodle machinery, pasta machinery, etc. - food processing machinery manufacturers!
More than 20 engineers have more than 8 years of work experience and have traveled to more than 50 countries and regions.
Provide 24-hour telephone mail service to provide you with timely and feasible solutions and better after-sales service.
Our company has already exported countries:
Asia {Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan}
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North & South America { Canada, Brazil, Bolivia }